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BATTERY MANUFACTURING · SYSTEM INTEGRATION · GLOBAL EXECUTIONPrismatic Battery PACK Production Line for ESS, Telecom, and Industrial Power
Production line solutions for prismatic battery PACK manufacturing using project-defined prismatic cell formats for ESS, telecom, industrial power, and other applications.
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WHAT WE DO

Battery Testing and Quality Assurance Solution

Strengthen battery quality control with staged testing, EOL verification, data traceability and safety-focused inspection logic.

Structured Testing
Structured Testing System Foundation
Battery quality cannot rely only on final inspection. It needs a structured testing system that checks key risks at different production stages. The Battery Testing and Quality Assurance Solution is designed for manufacturers that need better visibility over cell consistency, welding quality, electrical performance, insulation safety, BMS communication and finished PACK reliability.
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Quality Gates
Quality Gates and Data Integration

This page should focus on quality gates. In actual production, a battery product may pass through multiple inspection points before it becomes a finished module or PACK. OCV and internal resistance checks help classify cell conditions. Capacity testing and charge-discharge testing verify electrochemical performance. Welding inspection, insulation testing and functional checks help reduce safety risks before products move to aging or shipment. PACK-level testing and EOL verification provide final confirmation that the product meets the required operating logic.

For manufacturers, the value of a testing system is not limited to pass-or-fail results. Testing data can help identify process instability, compare different batches, locate recurring defects and improve production decisions.When test results are linked with product codes, cell batches, workstation records and inspection reports, the factory can build a more useful traceability system for quality management and after-sales analysis.

Benice Group can support different testing arrangements according to the customer's production model. Some customers need independent laboratory-style testing stations. Some need in-line inspection modules connected with automated production. Others require customized fixtures, communication interfaces or report formats for their specific battery products. The testing system should match product design, application scenario and safety requirements.

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Application Scope
Application Scope and Customization
This page can serve PACK manufacturers, energy storage integrators, battery service companies, laboratories and production facilities that need more standardized quality control. Testing items, accuracy level, applicable standards, report templates, communication protocols and safety protection design must be confirmed case by case before formal publication or commercial commitment.
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FEATURESProduct Key Features

  • 01
    Support Project Definition
    Supports project-defined prismatic cell applications and product structures.
  • 02
    Inspection
    Module stacking, compression, busbar assembly, laser welding, and welding inspection.
  • 03
    BMS Integration
    BMS integration, harness assembly, insulation protection, aging, charge-discharge testing, and EOL.
  • 04
    Designed for ESS
    Designed for ESS, telecom, industrial power, forklift, marine, starter, and special vehicle applications.
  • 05
    Configured
    Capacity and automation level can be configured according to project requirements.
  • 06
    Ramp-up Support
    FAT, SAT, training, trial production, and ramp-up support.
OCV & IR Testing
Capacity Testing
Charge & Discharge
Safety Testing
BMS Communication
EOL & Aging
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PROCESS FLOWProcess Flow

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Step 1

Quality Requirement Review
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Step 2

Test Item Definition
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Step 3

Fixture & Interface Design
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Step 4

Testing System Integration
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Step 5

Data & Traceability Setup
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Step 6

Validation & Handover

NEXT STEPLet's build the
next project.

New facility. Manufacturing upgrade.
Battery system opportunity. BENICE GROUP is ready.